What is Lean?

• A combination of processes, improvement techniques, and philosophies that have been proven to be the best in the world
• Methodology for larger scale processes to reduce waste, improve response time and reduce variability 
• A philosophy that fundamentally changes a company's culture
• Has been successfully implemented in many industries with similiar results: superior customer service levels, lowest costs and inventories, highest quality and fastest response to customers

Lean is:

• Synchronized product flow
• Rhythm
• Quick changeovers
• Cross functional flexibility team/organization
• Performance measures
• Continuous improvement and learning
• Distributor partnerships
• Customer-focused organization
• Supplier partnerships

The 5 Phase Approach to Lean

• Phase 1 - case for action is clear
• Phase 2 - high level transformation strategy and plan developed and approved
• Phase 3 - Local level transformation strategy and plan developed and approved
• Phase 4 - Projects executed according to prioritization plan
• Phase 5 - New process institutionalized and lessons learned documented